http://www.jericbautista.com/jericprints daily 1.0 2020-06-25 http://www.jericbautista.com/jericprints/2020/6/24/build-log-diy-clone-of-a-boss-fs-6-foot-switch monthly 0.5 2020-06-25 https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1593049637339-PG7OD5DSM9YR42KF5BV5/Boss+RC-1 #Jericprints - A 3D Printing Blog - Build Log: DIY Clone of a Boss FS-6 Foot Switch Picture of the Boss RC-1. Photo from the Boss website https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1593049725634-C3DVJKGEKMH8IDZ0BKFF/Finished+FS-6+Clone #Jericprints - A 3D Printing Blog - Build Log: DIY Clone of a Boss FS-6 Foot Switch The finished product https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1593049808625-6G41V9O1TAVBREA7AJ3G/foot+switch+wiring #Jericprints - A 3D Printing Blog - Build Log: DIY Clone of a Boss FS-6 Foot Switch Wiring the momentary foot switches https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1593049922836-00SOK6GT6ETL6D27VIQ2/toggles%2Band%2Bjacks%2Bwired #Jericprints - A 3D Printing Blog - Build Log: DIY Clone of a Boss FS-6 Foot Switch Wired up with the toggles and input jacks (TRS) https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1593049954951-Z0BMDJHB2FCT43A2TLO2/FS-6+clone+internals #Jericprints - A 3D Printing Blog - Build Log: DIY Clone of a Boss FS-6 Foot Switch Internals of the enclosure with the components all installed https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1593049991900-U53TL2NVW8FM0CK1HBLD/base #Jericprints - A 3D Printing Blog - Build Log: DIY Clone of a Boss FS-6 Foot Switch The base of the enclosure with built-in feet. There are counterbored through holes in the feet to neatly cover up the socket heads https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1593050099508-HK14LHPH1R0P5FEG2WXI/finished+foot+switch #Jericprints - A 3D Printing Blog - Build Log: DIY Clone of a Boss FS-6 Foot Switch The fully assembled foot switch. Check out the “undo/redo” and “stop” symbolism https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1593050135038-AXS3NSC652ZBVV0QNPP4/FS-6+clone+with+rig #Jericprints - A 3D Printing Blog - Build Log: DIY Clone of a Boss FS-6 Foot Switch My FS-6 clone sitting pretty with the rest of the rig! http://www.jericbautista.com/jericprints/2020/5/30/build-log-pedalboard-using-3d-printing-and-aluminum-extrusions monthly 0.5 2020-05-30 https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1590870626331-SUVN8PG88Q3YVZJME0CE/Completed+Build #Jericprints - A 3D Printing Blog - Build Log: Pedalboard Using 3D Printing and Aluminum Extrusions The completed build. The signal chain is: Boss TU-3 Tuner > DOD Compressor 280 > DOD Overdrive Preamp 250 > Joyo Sweet Baby Overdrive > DOD Phasor 201 > Boss DD-6 Digital Delay > TC Electronics Skysurfer Reverb > Boss RC-1 Looper https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1590870845010-YMA51BGVV34USSUCUUUA/Pedalboard+Prototype #Jericprints - A 3D Printing Blog - Build Log: Pedalboard Using 3D Printing and Aluminum Extrusions Simple prototype built from some scrap extrusions https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1590871034416-4C88T6PULBJ5UDXD01V4/New+build #Jericprints - A 3D Printing Blog - Build Log: Pedalboard Using 3D Printing and Aluminum Extrusions Starting my build. The printed brackets are made with white granite PLA from Push Plastic. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1590871065140-N017FJCXW1CBM7V9PF9M/New+Build+Assembled #Jericprints - A 3D Printing Blog - Build Log: Pedalboard Using 3D Printing and Aluminum Extrusions The assembled pedalboard. Nice black extrusions sourced locally. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1590871081376-9I3303LFWCQOUJQIA1N4/IMG_20200512_205105.jpg #Jericprints - A 3D Printing Blog - Build Log: Pedalboard Using 3D Printing and Aluminum Extrusions Top view https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1590871094436-3M9ATQG3K69X0TL9L919/New+Build+Corner+View #Jericprints - A 3D Printing Blog - Build Log: Pedalboard Using 3D Printing and Aluminum Extrusions Corner view https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1590871112426-IOE25117TN07C0Z3JJBT/Build+Comparison+Top+View #Jericprints - A 3D Printing Blog - Build Log: Pedalboard Using 3D Printing and Aluminum Extrusions Experimenting with pedal layout and comparing the new pedalboard with my prototype. So much more room! https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1590871132198-19W8TEE66UBF5SZC7YF0/Fully+Assembled+Pedalboard #Jericprints - A 3D Printing Blog - Build Log: Pedalboard Using 3D Printing and Aluminum Extrusions My pedalboard after adding 3M Dual Lock and doing some wire routing. I was not happy with the way the patch cable went diagonally from the Sweet Baby to the Phasor 201, and ended up replacing it with a longer cable that was easier to route. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1590871177119-GK5ELVLZOLY5JAJG594N/Fully+Assembled+Pedalboard+Modified #Jericprints - A 3D Printing Blog - Build Log: Pedalboard Using 3D Printing and Aluminum Extrusions The modified pedalboard with extra bracketry and longer corner-to-corner patch cable. It’s looking really good! http://www.jericbautista.com/jericprints/2017/12/18/first-impressions-fleks3d-system monthly 0.5 2017-12-19 https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1513646476789-40GPV9OD6TMFEP7KBNA2/IMG_20171217_123550.jpg #Jericprints - A 3D Printing Blog - First Impressions: FLEKS3D System Scrappybot with some gnarly BuildTak. The print surface is in need of some TLC. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1513646574850-3TXIA24K70189NS680JI/IMG_20171217_130427.jpg #Jericprints - A 3D Printing Blog - First Impressions: FLEKS3D System The FLEKS3D system, consisting of the RapidFrame on the outside with the flexible plate on the inside. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1513646726139-YQIQ0AR9DJOXQYZHRJ1Q/IMG_20171217_141448.jpg #Jericprints - A 3D Printing Blog - First Impressions: FLEKS3D System My obligatory Benchy revealed that my printing temperature was too high! https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1513646903350-6H00ER6JANQ237LXN3HY/IMG_20171218_093754.jpg #Jericprints - A 3D Printing Blog - First Impressions: FLEKS3D System Bend the plate a bit and it will pop off, or detach enough to easily remove by hand. Any remaining plastic is easily removed with a scraper. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1513646654908-NHEBLSMD98YZ8I7NX2CH/IMG_20171217_132711.jpg #Jericprints - A 3D Printing Blog - First Impressions: FLEKS3D System https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1513646950458-RP4WISSAPHAQ5BS8LDAX/IMG_20171218_093649.jpg #Jericprints - A 3D Printing Blog - First Impressions: FLEKS3D System The plate is easy to remove by hand. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1513647107640-TR060SXN3VW54VTS6JXD/IMG_20171218_093731.jpg #Jericprints - A 3D Printing Blog - First Impressions: FLEKS3D System Hot swap the plates to start printing your next part immediately. http://www.jericbautista.com/jericprints/2016/8/17/reflections-a-3d-printed-spring-and-summer monthly 0.5 2016-08-18 http://www.jericbautista.com/jericprints/2016/4/24/second-impressions-e3ds-titan-extruder monthly 0.5 2016-04-25 https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1461549232606-1EH6C1N4MWZHQ27EW9ZV/image-asset.jpeg #Jericprints - A 3D Printing Blog - Second Impressions: E3D's Titan extruder Seems like I had just put it together, too. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1461549300714-AJDG6H2OY20ADQ02C2M3/image-asset.jpeg #Jericprints - A 3D Printing Blog - Second Impressions: E3D's Titan extruder Patience helps while removing a stuck hot end. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1461549416310-0FKDK8KMYPGI76VPZX8Y/image-asset.jpeg #Jericprints - A 3D Printing Blog - Second Impressions: E3D's Titan extruder It's barely inserted before it's a very tight fit. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1461549485400-TJWAGZK2ZJY3JBPYJ0GJ/image-asset.jpeg #Jericprints - A 3D Printing Blog - Second Impressions: E3D's Titan extruder Spare #1. Fits great! https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1461549581086-JV40Y1KEV3ADSHGOKI4X/image-asset.jpeg #Jericprints - A 3D Printing Blog - Second Impressions: E3D's Titan extruder Spare #3. A 3mm v6... https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1461549523666-OH5A2PQSLHALTVH7BNAM/image-asset.jpeg #Jericprints - A 3D Printing Blog - Second Impressions: E3D's Titan extruder Spare #2. This is a Volcano with a v6 Lite heatsink. Also fits great. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1461549629403-NICPP602ZWTJH86SC6DT/image-asset.jpeg #Jericprints - A 3D Printing Blog - Second Impressions: E3D's Titan extruder ...fits great even with the filament guide. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1461549708816-JC53FLVRVX7XI7W3PSB9/image-asset.jpeg #Jericprints - A 3D Printing Blog - Second Impressions: E3D's Titan extruder Spare #1. 3.74mm flange thickness. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1461549749029-KFJRZ4D0BMQ3WT1WCCK0/image-asset.jpeg #Jericprints - A 3D Printing Blog - Second Impressions: E3D's Titan extruder Spare #2. 3.75mm flange thickness. Staying consistent. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1461549795835-7PHIVOHU5TZV3LF44CV5/image-asset.jpeg #Jericprints - A 3D Printing Blog - Second Impressions: E3D's Titan extruder Spare #3. A small amount thicker at 3.78mm. Not so thick that it won't fit in the Titan, though. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1461549850839-H87CBESL6A2Z1MUZ4D44/image-asset.jpeg #Jericprints - A 3D Printing Blog - Second Impressions: E3D's Titan extruder Original heatsink. Womp womp. This one has a flange at a whopping 4.05mm thick. No wonder! https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1461549931173-Z859HWSI7HDRBZWTE0WO/image-asset.jpeg #Jericprints - A 3D Printing Blog - Second Impressions: E3D's Titan extruder Replaced heatsink. All is well. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1461550016177-NUMAEBRUQUAQW81LBESO/image-asset.jpeg #Jericprints - A 3D Printing Blog - Second Impressions: E3D's Titan extruder Doesn't fit? Needs more twist-n-shimmy. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1461550125040-IKJ1PM9FOK4O6AVPEAG9/image-asset.jpeg #Jericprints - A 3D Printing Blog - Second Impressions: E3D's Titan extruder One of my favorite models on Thingiverse. Titan knocked it out with ease. http://www.jericbautista.com/jericprints/2016/4/17/first-impressions-e3ds-titan-extruder monthly 0.5 2016-04-18 https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1460936031083-17GQTO0XN7WO05Z2W4K5/image-asset.jpeg #Jericprints - A 3D Printing Blog - First impressions: E3D's Titan extruder Beautiful, once you forget about the Haribo. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1460936491923-195521SL7MHZO40XWB0R/image-asset.jpeg #Jericprints - A 3D Printing Blog - First impressions: E3D's Titan extruder They even threw in extra PTFE tubing! https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1460938165986-U4XSDQ1WA5R1K7G6FB36/image-asset.jpeg #Jericprints - A 3D Printing Blog - First impressions: E3D's Titan extruder Black - ABS. Orange - PETG https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1460938252691-P8DS0ZD41E4DYZ6SNYHN/IMAG2546.jpg #Jericprints - A 3D Printing Blog - First impressions: E3D's Titan extruder You can see how the grub screw is sort of tucked away behind everything. A ball-end Allen wrench helps a lot here. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1460938876748-RPNJICIJ7NHZTCBJDFXM/image-asset.jpeg #Jericprints - A 3D Printing Blog - First impressions: E3D's Titan extruder I placed the lid over the hot end and used that to push it all the way into place via the clamp. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1460939020132-715AI1N7GG6131LSWJ8Q/image-asset.jpeg #Jericprints - A 3D Printing Blog - First impressions: E3D's Titan extruder I had to squeeze the extruder body together to properly seat the lid over it as well. Note that this step happened later on in the assembly. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1460938677121-REZ8P4U6X8NYV4MMEIDJ/IMAG2548.jpg #Jericprints - A 3D Printing Blog - First impressions: E3D's Titan extruder Hot end and filament guide are way too snug. On the left of the filament guide, you can see gray stress marks where the plastic deformed slightly. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1460939119839-FFV3GYH025Q0UPQ8TPNW/image-asset.jpeg #Jericprints - A 3D Printing Blog - First impressions: E3D's Titan extruder If you look closely at the top of the idler, you can see that the PTFE tube isn't inserted all the way down. https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1460939907255-HARTOGG826QF20IBWU4P/image-asset.jpeg #Jericprints - A 3D Printing Blog - First impressions: E3D's Titan extruder Hey, it spits out plastic! https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1460941622448-CFPMAMGQGSI3ZLR81B7A/image-asset.jpeg #Jericprints - A 3D Printing Blog - First impressions: E3D's Titan extruder PLA test https://images.squarespace-cdn.com/content/v1/570b1992746fb9dec4a7aa3c/1460941805304-1QJ27HXWN9ZXHHB7QWIU/image-asset.jpeg #Jericprints - A 3D Printing Blog 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